Make-Ready Materials
ALDUS MACHINES offers a complete range of proven make-ready materials for flat foiling, foil embossing, and blind embossing. Developed and tested by our Application Experts, they ensure uniform pressure distribution, easy adjustment, durability, and consistently high-quality results, from short runs to large-scale production.
Order Make-Ready Materials
Epoxy Glass Board
Extremely strong and durable make-ready base for providing very clean and sharp prints. The board is translucent so the position and the condition of spot make-ready can easily be visually checked. This can be used on both platen and cylinder presses. For cylinder machines only use 0.4mm Epoxy glass board, for platens 0.8mm or 0.4mm can be used.
Sheet sizes:
1015mm x 711mm x 0.4mm
60100004
1015mm x 711mm x 0.8mm
60100015
711mm x 500 mm x 0.8mm
60100065
Main advantages:
Very strong, reusable and cost effective
Pertinax
Is not as durable as Epoxy glass board make-ready base.
It is recommended for both flat stamping and foil embossing. It is especially good for fine detail printing as it gives crisp, clean prints. Excellent base for Prägotherm.
Sheet sizes:
460mm x 305mm x 0.5mm
60100061
711mm x 508mm x 0.8mm
60100062
1220mm x 915mm x 0.5mm
60100063
Main advantage:
Durable
Presspahn
Is a good low cost smooth surface make-ready base for flat stamping on short runs. It is especially good for thin sheets of substrate where Pertinax may be too hard and for large solid area foiling. Presspahn reduces the effect of gassing/air entrapment on sealed surfaces due to its cushioned base.
Sheet sizes:
915mm x 850mm x 0.5mm
60100050
915mm x 825mm x 0.8mm
60100052
1000mm x 750mm x 1.0mm
60100012
Main advantages:
Excellent for short to medium runs; reduces effect of gassing
Super Press Blanket
A rubber and glass beaded base for flat stamping. Especially good for long runs on cylinders or platens, good for large solid areas as the blanket is slightly permeable allowing the gas to escape so preventing gassing of the foil.
Has a memory so it will always go back to its original shape.
Size:
920mm x 1m x 0.6mm
60100047
Main advantage:
Good for large solid areas
SY Blanket
A rubber make-ready base which can be used on cylinder and platen presses. Allows air through, reducing gassing. It can be used with other flat stamping make-ready bases in the Starfoil Technology range, e.g. Epoxy glass board, Pertinax and Presspahn.
Size:
1500mm x 1m x 0.3mm
60100034
Main advantage:
Good for large solid areas
Yellow Coverboard
Provides a quick, clean and very easy to use method for forming a male counter for blind embossing. It can significantly reduce make-ready time when compared to powder techniques which involve prolonged drying time.
Size:
610mm x 482mm x 0.88mm
60100009
Hologram Print Base Black
Flexible black print base blanket is used primarily for flat foil stamping on flat bed presses. It provides the cushion necessary to achieve medium to solid foil hologram coverage areas while minimizing “punch” on the back side of the stamped holograms.
Sheet sizes:
610mm x 610mm
K1472
295mm x 270mm
60100064 / K1473
200mm x 200 mm
K147
Print Base Blue
Flexible self-adhesive blue print base blanket is used primarily for flat foil stamping on cylinder & flat bed presses. It provides the cushion necessary to achieve medium to solid foil coverage areas while minimizing “punch” on the back side of the stamped substrate.
Size:
Various sizes available
A190 Film
A thin filmic type material on roll, used as a jacket mainly on cylinder presses to protect the make-ready that is already in place.
Roll size:
900mm x 25m x 0.19mm
60100060
DIAFOIL® CLEAR
A thin clear filmic type sheet material used as a jacket mainly on cylinder presses to protect the make-ready that is already in place.
Size:
1070mm x 1300mm x 0.18mm
60100005
Prägotherm
Is a thin sheet of thermoplastic material, which expands, when subjected to heat, to mould itself to the shape of the die. Used for combination foiling and embossing on Platens only.
Sheet sizes:
10 sheets 200mm x 200mm
60100071
25 sheets 400mm x 200mm
60100072
Die Mounting Tape
A heat activated tape for adhering dies to the press. It is also used for adhering foam and embossing plastic for support on cylinder presses.
Roll sizes:
100mm x 25m
60510025
50mm x 25m
60505025
100mm x 55m
60510055
50mm x 55m
60505055
Die Cleaning Stick
Die cleaning sticks are an easy low cost method for keeping dies clean. The plastic covered fibre glass acts as a rubbing agent removing all residue from the dies.
The cleaning sticks should only be used on copper and brass dies, they may scratch and mark soft magnesium dies.
Size:
200mm x 20mm
60400001
Die Cleaning Block
A soft rubber bonded abrasive block, suited for cleaning larger areas on flat stamping dies from residue such as foil, pigment or paper of the printed sheets.
Size:
80mm x 50mm x 20mm
60400002
Polyurethane Sheet
Polyurethane is used as a make-ready board for flat stamping large, solid areas. Recommended to be used in conjunction with polyurethane tape.
Not recommended for fine detail.
Size:
610mm x 610mm x 1.5mm
60100048
Main advantage:
Large solids on platens
Usage Guide
| Stamping type | Detail work | Medium / large area |
|---|---|---|
| Flat Stamping | Epoxy or Pertinax | Epoxy, Pertinax, Super Press Blanket, Presspahn, SY Blanket, Polyurethane Sheet, Print Base Blue |
| Foil & Embossing | Epoxy or Pertinax with Prägotherm | Epoxy or Pertinax with Prägotherm |
| Blind Embossing | Epoxy or Pertinax with Coverboard | Epoxy or Pertinax with Coverboard |
| Holograms | Hologram Print Base Black | Hologram Print Base Black |
| Stamping type | Detail work | Medium / large area |
|---|---|---|
| Flat Stamping | Epoxy | Epoxy with Super Press Blanket or Presspahn |
| Foil & Embossing | Epoxy with Embossing Plastic, Epoxy with Embossing Counter Die | Epoxy with Embossing Plastic, Epoxy with Embossing Counter Die, A190 film and DIAFOIL® |
| Blind Embossing | Epoxy with Yellow Coverboard | Epoxy with Yellow Coverboard |
Order Form for Make Ready Materials
To order Make-Ready materials, please click on the cards above. The associated materials will then be added automatically to the message field inside the contact form. All selected materials will be listed below each other automatically.